SOP for Cleanroom Maintenance

SOP for Cleanroom Maintenance

Standard Operating Procedure for Cleanroom Maintenance

1) Purpose

The purpose of this SOP is to establish procedures for the maintenance of cleanrooms used in the manufacturing of dental dosage forms to ensure cleanliness and compliance with regulatory standards.

2) Scope

This SOP applies to all cleanrooms where dental pastes, gels, and mouthwashes are manufactured within the pharmaceutical industry.

3) Responsibilities

The Facilities Management Department is responsible for cleanroom maintenance. The Quality Assurance (QA) Department is responsible for verifying compliance with this SOP.

4) Procedure

4.1 Routine Cleaning

4.1.1 Develop a schedule for routine cleaning activities based on cleanroom classification and regulatory requirements.

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4.1.2 Clean floors, walls, and ceilings using approved disinfectants and cleaning agents.

4.1.3 Clean and disinfect all surfaces, including equipment and furniture, within the cleanroom.

4.2 Monitoring and Control

4.2.1 Monitor temperature, humidity, and differential pressure within the cleanroom as per specifications.

4.2.2 Calibrate monitoring instruments regularly as per calibration schedule.

4.3 Filter Replacement

4.3.1 Replace HEPA (High Efficiency Particulate Air) filters and pre-filters at specified intervals or as needed based on monitoring results.

4.3.2 Perform filter integrity testing after replacement to ensure proper functioning.

4.4 Emergency Response

4.4.1 Respond promptly to cleanroom contamination events or equipment malfunctions.

4.4.2 Implement corrective actions and document all emergency response activities.

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4.5 Record Keeping

4.5.1 Maintain records of all cleanroom

maintenance activities, including cleaning schedules, filter replacements, and monitoring results.

4.5.2 Document any deviations from maintenance procedures and corrective actions taken.

4.6 Validation and Verification

4.6.1 Validate cleanroom performance through periodic environmental monitoring and particle count testing.

4.6.2 Verify cleanliness levels and compliance with regulatory standards.

5) Abbreviations, if any

QA – Quality Assurance

HEPA – High Efficiency Particulate Air

6) Documents, if any

Cleanroom Maintenance Log

Filter Replacement Records

Environmental Monitoring Reports

7) Reference, if any

Current Good Manufacturing Practices (cGMP) guidelines

ISO 14644 – Cleanrooms and associated controlled environments

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8) SOP Version

Version 1.0

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