JSA for Safe Operation of Multi-Mill
| JSA Number | JSA/OralDosage/008/2025 | Department | Oral Dosage |
|---|---|---|---|
| Revision Number | V 1.0 | Issue Date | 01/02/2025 |
| Effective Date | 05/02/2025 | Review Date | 05/02/2026 |
1. Purpose
The purpose of this JSA is to identify and mitigate potential hazards associated with the operation of the Multi-Mill used in the production of solid oral dosage forms.
2. Scope
This JSA applies to all operators, maintenance personnel, and supervisors involved in using, cleaning, and maintaining the Multi-Mill in the Oral Dosage department.
3. Responsibilities
Operators:
- Ensure the machine is operated per SOPs.
- Wear appropriate Personal Protective Equipment (PPE).
- Report any malfunctions or safety concerns immediately.
Supervisors:
- Ensure compliance with safety guidelines.
- Monitor risk control measures and address safety violations.
Safety Officers:
- Conduct regular safety audits.
- Provide training on hazard mitigation and emergency response.
4. Definitions & Abbreviations
- PPE: Personal Protective Equipment (e.g., gloves, goggles, ear protection).
- LOTO: Lockout/Tagout – Procedure to isolate hazardous energy.
- Risk Assessment: A process to evaluate and control hazards.
5. Procedure
| Step | Task Description | Potential Hazard | Risk Level (L/M/H) | Control Measures |
|---|---|---|---|---|
| 1 | Machine setup and calibration | Pinching, crushing injuries | High | Use guards, follow SOP |
| 2 | Loading raw materials | Dust exposure, inhalation | Medium | Wear dust mask and gloves |
| 3 | Milling process | Mechanical failure, noise exposure | High | Regular maintenance, use ear protection |
| 4 | Unloading milled material | Repetitive strain injury | Medium | Use ergonomic posture, take frequent breaks |
6. Risk Assessment
| Likelihood | Consequence | Risk Level |
|---|---|---|
| Rare | Minor injury | Low |
| Possible | Noise-induced hearing loss | Medium |
| Likely | Severe injury from machine failure | High |
7. Emergency Procedures
- In case of injury, seek medical assistance immediately.
- If a mechanical failure occurs, stop operation and inform maintenance.
- For dust exposure incidents, move to fresh air and use eyewash if needed.
- All incidents must be reported and logged.
8. Required PPE & Safety Controls
- Safety gloves: Protect hands from crushing and sharp edges.
- Ear protection: Prevents hearing damage due to noise exposure.
- Face mask: Reduces inhalation of dust particles.
- Safety goggles: Protects against dust and debris.
- Machine guard: Must always be in place during operation.
9. References
- OSHA 1910.212 – Machine Guarding Standards.
- ISO 45001 – Occupational Health & Safety Standards.
- Manufacturer’s Operation Manual for Multi-Mill.
10. Approval Section
| Name | Designation | Signature | Date |
|---|---|---|---|
| [Name] | Prepared By | ||
| [Name] | Checked By | ||
| [Name] | Approved By |
11. Revision History
| Version | Date | Description of Changes | Approved By |
|---|---|---|---|
| V 1.0 | 01/02/2025 | Initial Release | [Name] |