JSA for Safe Operation of Drum Blender
| JSA Number | JSA/OralDosage/012/2025 | Department | Oral Dosage |
|---|---|---|---|
| Revision Number | V 1.0 | Issue Date | 01/02/2025 |
| Effective Date | 05/02/2025 | Review Date | 05/02/2026 |
1. Purpose
The purpose of this JSA is to identify and mitigate potential hazards associated with the operation of the Drum Blender. The Drum Blender is widely used in the pharmaceutical industry for blending powders and granules in a controlled environment. Proper operation of this equipment ensures homogeneity of materials while minimizing contamination risks and safety hazards.
2. Scope
This JSA applies to all operators, maintenance personnel, and supervisors involved in the operation, cleaning, and maintenance of the Drum Blender in the Oral Dosage department. Ensuring compliance with safety protocols is necessary to reduce risks associated with moving parts, handling raw materials, and maintaining hygiene.
3. Responsibilities
Operators:
- Operate the Drum Blender following the approved standard operating procedure (SOP).
- Ensure the drum is properly secured before starting the blending process.
- Wear appropriate Personal Protective Equipment (PPE) before handling raw materials.
- Monitor machine parameters and blending cycles for abnormalities.
- Thoroughly clean the Drum Blender after each batch to prevent cross-contamination.
Supervisors:
- Ensure operators follow all safety measures and standard procedures.
- Conduct periodic inspections to identify hazards and enforce corrective actions.
- Provide training on emergency shutdown and safe material handling procedures.
Safety Officers:
- Conduct
risk assessments and ensure the equipment meets safety compliance standards.
Ensure all operators are trained in emergency response and equipment handling.
Verify that PPE is being used correctly and consistently.
4. Definitions & Abbreviations
- PPE: Personal Protective Equipment (e.g., gloves, goggles, dust masks).
- LOTO: Lockout/Tagout – A safety procedure to isolate hazardous energy.
- Risk Assessment: A systematic approach to identifying and mitigating hazards.
5. Procedure
| Step | Task Description | Potential Hazard | Risk Level (L/M/H) | Control Measures |
|---|---|---|---|---|
| 1 | Machine setup and calibration | Pinching, crushing injuries due to rotating parts | High | Ensure guards are in place; lockout/tagout before adjustments. |
| 2 | Loading raw materials | Ergonomic strain, dust inhalation | Medium | Use lifting aids; wear a respirator and gloves. |
| 3 | Blending operation | Entanglement in rotating drum, noise exposure | High | Keep hands clear of moving parts; wear ear protection. |
| 4 | Unloading blended material | Repetitive strain injury, product spillage | Medium | Use ergonomic lifting techniques; clean spills immediately. |
| 5 | Cleaning and maintenance | Chemical exposure, electrical hazards | High | Wear gloves and goggles; follow LOTO procedures before servicing. |
6. Risk Assessment
| Likelihood | Consequence | Risk Level |
|---|---|---|
| Rare | Minor injuries (cuts, bruises) | Low |
| Possible | Muscle strain from manual handling | Medium |
| Likely | Serious injury from mechanical failure | High |
7. Emergency Procedures
- In case of injury, stop the machine and seek medical assistance.
- If an equipment failure occurs, initiate an emergency shutdown and inform maintenance.
- For exposure to cleaning chemicals, rinse with water and seek medical help.
- All incidents must be recorded and reported to the safety officer.
8. Required PPE & Safety Controls
- Safety gloves: Prevents cuts and abrasions during handling.
- Respiratory mask: Protects against airborne powder inhalation.
- Hearing protection: Required in high-noise areas.
- Face shield: Protects against accidental splashes.
- Machine guard: Must be securely in place before starting the operation.
9. References
- OSHA 1910.212 – Machine Guarding Standards.
- ISO 45001 – Occupational Health & Safety Standards.
- Manufacturer’s Operation Manual for Drum Blender.
10. Approval Section
| Name | Designation | Signature | Date |
|---|---|---|---|
| [Name] | Prepared By | ||
| [Name] | Checked By | ||
| [Name] | Approved By |
11. Revision History
| Version | Date | Description of Changes | Approved By |
|---|---|---|---|
| V 1.0 | 01/02/2025 | Initial Release | [Name] |