Standard Operating Procedure for Cross-Contamination Prevention
Purpose
The purpose of this Standard Operating Procedure (SOP) is to establish procedures and guidelines for preventing cross-contamination between samples or products in the pharmaceutical manufacturing facility.
Scope
This SOP applies to all personnel involved in sample handling, processing, and manufacturing operations within the pharmaceutical facility.
Responsibilities
- Quality Assurance (QA) Department: Responsible for overseeing the implementation and compliance of this SOP.
- Production Supervisors: Responsible for ensuring that personnel adhere to cross-contamination prevention procedures during manufacturing operations.
- Quality Control (QC) Inspectors: Responsible for monitoring manufacturing processes to detect and prevent instances of cross-contamination.
Procedure
- Segregation of Materials:
- Segregate materials, equipment, and personnel based on their intended use and risk of cross-contamination.
- Designate separate areas or zones for handling different products or materials to minimize the risk of cross-contact.
- Proper Cleaning and Sanitization:
- Implement robust cleaning and sanitization procedures for equipment, surfaces, and production areas.
- Use validated cleaning agents and methods to effectively remove residues and microorganisms that could lead to cross-contamination.
- Equipment and Tool Management:
- Implement procedures for dedicated use and cleaning of equipment and tools to prevent cross-contamination.
- Label equipment and tools clearly to indicate their designated use and prevent mix-ups.
- Personnel Hygiene Practices:
- Enforce strict hygiene practices among personnel, including hand washing, use of personal protective equipment (PPE), and adherence to gowning procedures.
- Provide
training to personnel on the importance of preventing cross-contamination and the proper use of hygiene facilities and equipment.
Sampling and Testing Protocols:
- Establish clear protocols for sampling and testing to ensure that samples are handled and analyzed in a manner that minimizes the risk of cross-contamination.
- Use separate sampling tools and containers for different materials or products to prevent contamination between samples.
Abbreviations
- SOP: Standard Operating Procedure
- QA: Quality Assurance
- QC: Quality Control
- PPE: Personal Protective Equipment
Documents
- Cross-Contamination Prevention Plan
- Cleaning and Sanitization Records
- Personnel Training Records
Reference
United States Pharmacopoeia (USP) General Chapter Good Manufacturing Practice
SOP Version
Version 1.0