JSA for Safe Operation of V-Blender

JSA Number	JSA/OralDosage/010/2025	Department	Oral Dosage
Revision Number	V 1.0	Issue Date	01/02/2025
Effective Date	05/02/2025	Review Date	05/02/2026

1. Purpose

The purpose of this JSA is to identify and mitigate potential hazards associated with the operation of the V-Blender. The V-Blender is used in the pharmaceutical industry for blending dry powders and granules, ensuring homogeneity before further processing. Safe operation of the equipment is crucial to prevent workplace accidents, mechanical failures, and contamination of pharmaceutical batches.

2. Scope

This JSA applies to all operators, maintenance personnel, and supervisors involved in the operation, cleaning, and maintenance of the V-Blender in the Oral Dosage department. Proper training and adherence to safety protocols are necessary to avoid potential risks associated with handling raw materials, operating machinery, and conducting maintenance activities.

3. Responsibilities

Operators:

• Follow the standard operating procedure (SOP) for the V-Blender.
• Wear appropriate Personal Protective Equipment (PPE) before starting operations.
• Ensure the raw materials are loaded properly without exceeding capacity limits.
• Monitor the blending process and report any abnormal machine behavior.
• Clean the blender thoroughly after each batch to prevent cross-contamination.

Supervisors:

• Ensure strict compliance with safety protocols and monitor daily operations.
• Conduct regular inspections to identify safety hazards.
• Provide training on emergency shutdown procedures.

Safety Officers:

• Perform routine safety inspections and risk assessments.
• Ensure all personnel are trained in handling hazardous materials.
• Verify compliance with regulatory safety standards.

4. Definitions & Abbreviations

• PPE: Personal Protective Equipment (e.g., gloves, goggles, respirators).
• LOTO: Lockout/Tagout – Procedure for safely isolating hazardous energy sources.
• Risk Assessment: Process of identifying and mitigating hazards.

5. Procedure

Step	Task Description	Potential Hazard	Risk Level (L/M/H)	Control Measures
1	Machine setup and calibration	Pinching, crushing injuries due to moving parts	High	Ensure all safety guards are in place before operation.
2	Loading raw materials	Ergonomic strain, dust inhalation	Medium	Use lifting aids; wear a respirator and gloves.
3	Blending operation	Rotating parts entrapment, noise exposure	High	Keep hands clear of moving parts; use ear protection.
4	Unloading blended material	Cross-contamination, repetitive strain injury	Medium	Ensure thorough cleaning between batches; use proper posture.
5	Cleaning and maintenance	Chemical exposure, electrical hazards	High	Use PPE when handling cleaning agents; follow LOTO procedures.

6. Risk Assessment

Likelihood	Consequence	Risk Level
Rare	Minor injuries (cuts, bruises)	Low
Possible	Strain injuries from improper lifting	Medium
Likely	Serious injury from mechanical failure	High

7. Emergency Procedures

1. In case of injury, stop the machine and seek medical assistance.
2. If an equipment failure occurs, initiate an emergency shutdown and inform maintenance.
3. For chemical exposure, rinse affected areas with water and seek medical help.
4. All incidents must be recorded in the safety logbook.

8. Required PPE & Safety Controls

• Safety gloves: Prevent cuts and abrasions.
• Respiratory mask: Reduces inhalation of airborne particles.
• Hearing protection: Essential for prolonged exposure to noise.
• Face shield: Protects from accidental splashes.
• Machine guard: Must be securely in place before starting the operation.

9. References

• OSHA 1910.212 – Machine Guarding Standards.
• ISO 45001 – Occupational Health & Safety Standards.
• Manufacturer’s Operation Manual for V-Blender.

10. Approval Section

Name	Designation	Signature	Date
[Name]	Prepared By
[Name]	Checked By
[Name]	Approved By

11. Revision History

Version	Date	Description of Changes	Approved By
V 1.0	01/02/2025	Initial Release	[Name]