Procedure for Documentation of Equipment Validation
Department | Quality Assurance (QA)/Validation/Engineering/Production |
---|---|
SOP No. | SOP/Ointment/136 |
Supersedes | V 1.0 |
Page No. | Page X of Y |
Issue Date | [Insert Issue Date] |
Effective Date | [Insert Effective Date] |
Review Date | [Insert Review Date] |
1. Purpose
The purpose of this Standard Operating Procedure (SOP) is to define the process for documenting equipment validation activities in ointment manufacturing. Proper documentation ensures compliance with regulatory requirements, traceability, and verification of validation processes.
2. Scope
This SOP applies to all personnel in the Quality Assurance (QA), Validation, Engineering, and Production departments responsible for executing, reviewing, and maintaining documentation for equipment validation.
3. Responsibilities
- QA Officer: Ensures accurate and complete validation documentation.
- Validation Team: Develops, executes, and maintains validation documents.
- Engineering Team: Provides equipment specifications and installation records.
- Production Supervisor: Records operational data for validation activities.
- QA Manager: Reviews and approves validation records and reports.
4. Accountability
The QA and Validation Managers are accountable for ensuring that equipment validation documentation complies with GMP, FDA, ICH, and WHO guidelines.
5. Procedure
5.1 Types of Equipment Validation Documents
- Validation Master Plan (VMP)
- Installation Qualification (IQ) Protocol and Report
- Operational Qualification (OQ) Protocol and Report
- Performance Qualification (PQ) Protocol and Report
- Requalification Reports
- Deviation and CAPA (Corrective and Preventive Action) Reports
5.2 Documentation of Validation Activities
- Maintain structured records for each stage of validation.
- Ensure each record includes:
- Equipment details (ID, model, manufacturer)
- Test parameters
and acceptance criteria
Validation methodology and test procedures
Results and deviations (if any)
Assign a unique identification number to each validation document.
5.3 Review and Approval of Validation Documents
- QA must review all validation records for completeness and compliance.
- Engineering and Validation teams must verify recorded data.
- QA Manager must approve final validation reports before equipment is released for production.
5.4 Storage and Retention of Validation Documents
- Store validation documents in a controlled and accessible location.
- Retain records as per regulatory retention requirements.
- Ensure validation records are available for regulatory audits and inspections.
6. Abbreviations
- GMP – Good Manufacturing Practices
- QA – Quality Assurance
- IQ – Installation Qualification
- OQ – Operational Qualification
- PQ – Performance Qualification
- CAPA – Corrective and Preventive Action
7. Documents
- Equipment Validation Record Log (Annexure-1)
- Equipment Validation Summary Report (Annexure-2)
8. References
- ICH Q7 – Good Manufacturing Practice Guide
- WHO Guidelines for Equipment Validation
- US FDA Guidance on Validation Documentation
9. SOP Version
Version 2.0
10. Approval Section
Prepared By | Checked By | Approved By | |
---|---|---|---|
Signature | |||
Date | |||
Name | |||
Designation | |||
Department |
11. Annexures
Annexure-1: Equipment Validation Record Log
Date | Equipment ID | Validation Phase | Test Performed | Result | Reviewed By |
---|---|---|---|---|---|
01/02/2025 | MIX-1001 | IQ | Installation Verification | Pass | QA Manager |
02/02/2025 | FILL-2002 | PQ | Batch Performance | Pass | QA Manager |
Annexure-2: Equipment Validation Summary Report
Validation ID | Validation Type | Approval Date | Final Status | Approved By |
---|---|---|---|---|
EV-2025-001 | Routine Equipment Validation | 01/02/2025 | Approved | QA Manager |
EV-2025-002 | Change Control Validation | 05/02/2025 | Approved | QA Manager |
12. Revision History:
Revision Date | Revision No. | Details of Revision | Reason for Revision | Approved By |
---|---|---|---|---|
01/01/2024 | 1.0 | Initial Version | New SOP | QA Head |
01/02/2025 | 2.0 | Updated SOP Format | Standardization of Document | QA Head |