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SOP for Capsule Polishing: Detailed Procedure for Operating Capsule Polishing Machines

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SOP for Capsule Polishing: Detailed Procedure for Operating Capsule Polishing Machines

1) SOP for Operating Capsule Polishing Machines

2) Purpose

The purpose of this Standard Operating Procedure (SOP) is to provide detailed instructions for operating capsule polishing machines, including setup, cleaning, and maintenance, to ensure that capsules are polished and free of excess powder and debris.

3) Scope

This SOP applies to all personnel involved in the operation of capsule polishing machines within the pharmaceutical manufacturing area.

4) Responsibilities

  • Operators are responsible for setting up, operating, and cleaning capsule polishing machines according to this SOP.
  • Supervisors are responsible for overseeing the polishing process and ensuring compliance.
  • Quality Assurance (QA) personnel are responsible for verifying that procedures are followed correctly and addressing any deviations.
See also  SOP for Granulation in Capsule Formulations

5) Procedure

  1. Preparation
    1. Ensure the capsule polishing area is clean and free of contaminants.
    2. Verify the availability of filled capsules and cleaning materials as per the batch record.
    3. Check the cleanliness and readiness of the capsule polishing machine.
  2. Equipment Setup
    1. Assemble the capsule polishing machine according to the manufacturer’s instructions.
    2. Verify that all components are securely in place and properly aligned.
    3. Set the machine parameters (e.g., polishing speed, time) according to the batch record.
  3. Polishing Process
    1. Load the filled capsules into the polishing machine.
    2. Start the machine and monitor the polishing process continuously.
    3. Ensure that the capsules are polished
uniformly and free of excess powder and debris.
  • Adjust the machine settings if necessary to maintain consistency.
  • Document any observations and adjustments made during the polishing process.
  • Inspection
    1. After polishing, inspect the capsules to ensure they meet the quality standards.
    2. Segregate any capsules that do not meet the standards and document the findings.
  • Cleaning and Maintenance
    1. Turn off and disassemble the capsule polishing machine according to the manufacturer’s instructions.
    2. Clean all parts thoroughly to prevent cross-contamination.
    3. Document the cleaning process in the cleaning logbook.
    4. Perform regular maintenance checks and document them in the maintenance logbook.
  • 6) Abbreviations, if any

    • SOP: Standard Operating Procedure
    • QA: Quality Assurance

    7) Documents, if any

    • Batch Record
    • Cleaning Logbook
    • Maintenance Logbook

    8) Reference, if any

    • Current Good Manufacturing Practice (cGMP) guidelines
    • Manufacturer’s operation and maintenance manual

    9) SOP Version

    Version 1.0

    See also  SOP for Sifting and Sieving Process
    Capsule Formulation Tags:Capsule Batch Record, Capsule Blending, Capsule Cleaning Validation, Capsule Coating, Capsule Deviation Investigation, Capsule Dosage Form, Capsule Encapsulation, Capsule Equipment Qualification, Capsule Filling, Capsule Formulation SOP, Capsule Inspection Procedure, Capsule Integrity, Capsule Manufacturing, Capsule Mixing, Capsule Polishing, Capsule Production, Capsule Quality Control, Capsule Sampling, Capsule Shell Inspection, Capsule Weight Check

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    Standard Operating Procedures V 1.0

    • Aerosols
    • Analytical Method Development
    • Bioequivalence Bioavailability Study
    • Capsule Formulation
    • Clinical Studies
    • Creams
    • Data Integrity
    • Dental Dosage Forms
    • Drug Discovery
    • Environment, Health and Safety
    • Formulation Development
    • Gels
    • Good Distribution Practice
    • Good Warehousing Practices
    • In-Process Control
    • Injectables
    • Liquid Orals
    • Liposome and Emulsion Formulations
    • Lotions
    • Lyophilized Products
    • Maintenance Dept.
    • Medical Devices
    • Metered-Dose Inhaler
    • Microbiology Testing
    • Nanoparticle Formulation
    • Nasal Spray Formulations
    • Nebulizers
    • Ocular (Eye) Dosage Forms
    • Ointments
    • Otic (Ear) Dosage Forms
    • Pharmacovigilance
    • Powder & Granules
    • Purchase Departments
    • Quality Assurance
    • Quality Control
    • Raw Material Stores
    • Regulatory Affairs
    • Tablet Manufacturing
    • Rectal Dosage Forms
    • Transdermal Patches
    • Vaginal Dosage Forms
    • Validations and Qualifications

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    NEW! Revised SOPs – V 2.0

    • Aerosols V 2.0
    • API Manufacturing V 2.0
    • BA-BE Studies V 2.0
    • Capsules V 2.0
    • Creams V 2.0
    • Ointments V 2.0
    • Raw Material Warehouse V 2.0
    • Tablet Manufacturing V2.0

    New Publication: A must for All.

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