SOP for Cleaning and Sanitization of Quarantine Storage Units – V 2.0

SOP for Cleaning and Sanitization of Quarantine Storage Units – V 2.0

Standard Operating Procedure for Cleaning and Sanitization of Quarantine Storage Units

Department Warehouse / Quality Assurance / Maintenance
SOP No. SOP/RM/068/2025
Supersedes SOP/RM/068/2022
Page No. Page 1 of 15
Issue Date 01/02/2025
Effective Date 05/02/2025
Review Date 01/02/2026

1. Purpose

This Standard Operating Procedure (SOP) outlines the process for cleaning and sanitizing quarantine storage units to prevent contamination of raw materials and ensure compliance with Good Manufacturing Practices (GMP).

2. Scope

This SOP applies to all storage units, including racks, shelves, pallets, and containers, used for storing raw materials in the quarantine area before Quality Control (QC) testing and Quality Assurance (QA) approval.

3. Responsibilities

  • Warehouse Personnel: Perform cleaning and sanitization activities according to this SOP and document all procedures.
  • Quality Assurance (QA): Review and approve cleaning procedures, monitor compliance, and verify records.
  • Maintenance Personnel: Ensure cleaning equipment is functional and properly maintained.

4. Accountability

The Warehouse Manager is responsible for ensuring proper cleaning and sanitization of quarantine storage units. The QA Manager verifies compliance with GMP standards, and the Maintenance Manager ensures that cleaning equipment is in good working condition.

5. Procedure

See also  SOP for Verifying Vendor Compliance Before Accepting Raw Materials - V 2.0

5.1 Preparation for Cleaning and Sanitization

  1. Personnel Preparation:

    • Ensure all personnel involved in cleaning are trained in this SOP and proper use of cleaning agents.
    • Personnel must wear appropriate Personal Protective Equipment (PPE), including gloves, masks, goggles, and lab coats.
  2. Equipment and Cleaning Agents:

    • Gather necessary cleaning tools such as mops, brushes, cleaning cloths, vacuum cleaners, and sanitizing agents.
    • Ensure cleaning agents are approved for use in the storage area and do not leave residues that could contaminate materials.
    • Document the use of cleaning agents in the Cleaning Agent Usage Log (Annexure-1).

5.2 Cleaning Procedure for Quarantine Storage Units

  1. General Cleaning:

    • Remove all raw materials from the storage units before cleaning. Ensure materials are properly labeled and stored in a temporary, contamination-free area.
    • Dust and vacuum shelves, racks, and pallets to remove loose dirt and debris.
    • Wipe down all surfaces with a damp cloth soaked in approved cleaning solution. Pay special attention to corners and crevices where dust may accumulate.
  2. Sanitization:

    • Apply sanitizing agents to all cleaned surfaces using spray bottles or sanitizing wipes.
    • Allow surfaces to air dry or use disposable cloths to wipe dry, ensuring no lint or residues remain.
    • Document cleaning and sanitization activities in the Quarantine Cleaning Log (Annexure-2).

5.3 Frequency and Scheduling of Cleaning

  1. Routine Cleaning:

    • Perform general cleaning and sanitization of storage units weekly.
    • Document routine cleaning schedules in the Cleaning Schedule Log (Annexure-3).
  2. Deep Cleaning:

    • Conduct deep cleaning monthly or after any contamination incident.
    • Deep cleaning involves disassembling shelving units (if applicable) and cleaning all parts thoroughly.
See also  SOP for Transporting Raw Materials from Receiving Area to Quarantine - V 2.0

5.4 Handling Deviations and Contamination Incidents

  1. Identification of Deviations:

    • Any deviations from cleaning schedules or procedures must be reported to QA immediately.
    • Document deviations in the Cleaning Deviation Report (Annexure-4).
  2. Contamination Response:

    • If contamination is detected, quarantine the affected area and remove any potentially compromised materials.
    • Perform immediate deep cleaning and sanitization, and document actions in the Contamination Incident Report (Annexure-5).

6. Abbreviations

  • SOP: Standard Operating Procedure
  • GMP: Good Manufacturing Practice
  • QA: Quality Assurance
  • PPE: Personal Protective Equipment

7. Documents

  1. Cleaning Agent Usage Log (Annexure-1)
  2. Quarantine Cleaning Log (Annexure-2)
  3. Cleaning Schedule Log (Annexure-3)
  4. Cleaning Deviation Report (Annexure-4)
  5. Contamination Incident Report (Annexure-5)

8. References

  • 21 CFR Part 211 – Current Good Manufacturing Practice for Finished Pharmaceuticals
  • ICH Q7 – Good Manufacturing Practice for Active Pharmaceutical Ingredients
  • EU Guidelines on Good Distribution Practices (GDP)

9. SOP Version

Version: 2.0

10. Approval Section

Prepared By Checked By Approved By
Signature
Date
Name
Designation
Department

See also  SOP for Use of Barcode Scanning for Raw Material Identification at Receiving - V 2.0

11. Annexures

Annexure-1: Cleaning Agent Usage Log

Date Cleaning Agent Used Batch Number Applied By Verified By (QA) Remarks
01/02/2025 Sanitize-X SX-2025-001 Ravi Kumar Anjali Mehta No Residue Left
01/02/2025 Disinfect-Y DY-2025-002 Sunita Sharma Ajay Singh Properly Applied

Annexure-2: Quarantine Cleaning Log

Date Storage Unit Cleaned By Verified By (QA) Remarks
01/02/2025 Shelf A1 Ravi Kumar Anjali Mehta Clean and Sanitized
01/02/2025 Pallet B2 Sunita Sharma Ajay Singh No Issues

Annexure-3: Cleaning Schedule Log

Week Scheduled Cleaning Date Performed By Verified By (QA) Status
Week 1 01/02/2025 Ravi Kumar Anjali Mehta Completed
Week 2 08/02/2025 Sunita Sharma Ajay Singh Pending

Annexure-4: Cleaning Deviation Report

Date Deviation Description Reported By Corrective Action Taken Verified By (QA)
02/02/2025 Missed Cleaning Schedule Ravi Kumar Rescheduled and Completed Anjali Mehta

Annexure-5: Contamination Incident Report

Date Incident Description Reported By Immediate Action Taken Follow-Up Action Verified By (QA)
03/02/2025 Dust Contamination Detected on Shelf A1 Sunita Sharma Shelf Quarantined and Cleaned Routine Monitoring Increased Ajay Singh

Revision History:

Revision Date Revision No. Revision Details Reason for Revision Approved By
01/01/2024 1.0 Initial Version New SOP QA Head
01/02/2025 2.0 Updated Cleaning Procedures and Documentation Formats Regulatory Compliance QA Head