SOP for Handling and Storing Documents Related to Raw Material Receiving – V 2.0
Standard Operating Procedure for Handling and Storing Documents Related to Raw Material Receiving
Department |
Warehouse / Quality Assurance / Procurement |
SOP No. |
SOP/RM/041/2025 |
Supersedes |
SOP/RM/041/2022 |
Page No. |
Page 1 of 15 |
Issue Date |
01/02/2025 |
Effective Date |
05/02/2025 |
Review Date |
01/02/2026 |
1. Purpose
This Standard Operating Procedure (SOP) outlines the process for handling, storing, and maintaining documents related to raw material receiving. Proper documentation is critical for ensuring traceability, regulatory compliance, and efficient management of raw material inventory. This SOP ensures:
- Systematic handling and organization of raw material receiving documents.
- Secure storage and easy retrieval of documents for audits and inspections.
- Compliance with Good Manufacturing Practices (GMP) and regulatory documentation standards.
- Clear responsibilities for maintaining document integrity across departments.
2. Scope
This SOP applies to all documents generated and received during the raw material receipt process, including:
- Purchase Orders (POs), Delivery Notes, and Invoices.
- Certificates of Analysis (CoAs) and Material Safety Data Sheets (MSDS).
- Raw Material Receiving Registers and Sampling Logs.
- Deviation Reports, Non-Conformance Logs, and Corrective Action Records.
3. Responsibilities
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Warehouse Personnel:
- Ensure all receiving documents are accurately completed and forwarded to Quality Assurance (QA) for review.
- Maintain physical copies of receiving logs and other documentation for easy access.
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Quality Assurance (QA) Team:
- Review and verify the accuracy of all raw material receiving documents.
- Store finalized documents in a secure, organized manner for audit purposes.
- Ensure compliance with regulatory and company documentation standards.
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Procurement Department:
- Provide necessary supplier documents, such as POs, invoices, and compliance certificates, to Warehouse and QA.
- Maintain electronic records of supplier documents and coordinate with QA for document audits.
4. Accountability
The Warehouse Manager is responsible for ensuring that all raw material receiving documents are complete and accurate before submission to QA. The QA Manager holds the authority to verify, approve, and securely store all raw material receiving documents in compliance with GMP requirements. The Procurement Manager is accountable for maintaining supplier records and ensuring that documentation provided to the Warehouse and QA is accurate and up-to-date.
5. Procedure
5.1 Collection of Raw Material Receiving Documents
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Document Collection During Material Receipt
- Warehouse personnel collect and organize all documents related to the raw material receipt process, including:
- Purchase Orders (POs) and Delivery Notes.
- Supplier Invoices and Packing Lists.
- Certificates of Analysis (CoAs) and Material Safety Data Sheets (MSDS).
- Raw Material Receiving Register (Annexure-1) and Sampling Log (Annexure-2).
- Ensure that all documents are checked for accuracy, completeness, and consistency with the received materials.
-
Initial Review by Warehouse Personnel
- Verify that:
- Supplier information matches the purchase order.
- Quantities received correspond with the delivery note and PO.
- All required documentation is included and complete.
- Forward all documents to QA for further review and approval.
5.2 Review and Approval of Documents
-
QA Verification of Documentation
- QA reviews the collected documents to ensure compliance with GMP and regulatory requirements:
- Verify that CoAs and MSDS are complete, accurate, and correspond to the received materials.
- Check that deviation reports and corrective actions, if applicable, are documented and resolved.
- Sign and date all approved documents and return a copy to the Warehouse for record-keeping.
-
Handling Discrepancies in Documentation
- If discrepancies are identified during the QA review:
- Document the discrepancies in the Deviation Report (Annexure-3).
- Coordinate with Procurement to resolve issues with suppliers.
- Ensure that corrected documentation is submitted before final approval of the material.
5.3 Storage and Archiving of Documents
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Physical Storage of Documents
- Store all approved physical documents in a secure, designated location within the QA department.
- Organize documents in labeled folders based on material type, batch number, and supplier information.
- Ensure that documents are protected from environmental damage, such as moisture or excessive heat.
-
Electronic Storage of Documents
- Procurement and QA teams maintain electronic copies of all raw material receiving documents:
- Scan and store documents in secure, password-protected digital folders.
- Ensure that electronic files are organized using consistent naming conventions for easy retrieval.
- Back up electronic records regularly to prevent data loss.
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Document Retention and Disposal
- Retain all raw material receiving documents for a minimum of five years or as per regulatory requirements.
- Dispose of outdated documents following QA approval and in accordance with company document destruction policies.
6. Abbreviations
- SOP: Standard Operating Procedure
- GMP: Good Manufacturing Practice
- QA: Quality Assurance
- QC: Quality Control
- PO: Purchase Order
- CoA: Certificate of Analysis
- MSDS: Material Safety Data Sheet
7. Documents
- Raw Material Receiving Register (Annexure-1)
- Sampling Log (Annexure-2)
- Deviation Report (Annexure-3)
- Purchase Orders (POs) and Delivery Notes
- Certificates of Analysis (CoAs) and Material Safety Data Sheets (MSDS)
8. References
- 21 CFR Part 211 – Current GMP for Finished Pharmaceuticals (US FDA)
- EU GMP Guidelines Part I – Basic Requirements for Medicinal Products
- ICH Q7 – GMP for Active Pharmaceutical Ingredients
- Company-Specific Procurement, QA, and Warehouse Policies
9. SOP Version
Version: 2.0
10. Approval Section
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Prepared By |
Checked By |
Approved By |
Signature |
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Date |
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Name |
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Designation |
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Department |
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11. Annexures
Annexure-1: Raw Material Receiving Register
Date |
Supplier Name |
Material Name |
Batch Number |
PO Number |
Quantity |
Documents Collected |
Verification Status |
Remarks |
01/02/2025 |
ABC Chemicals |
API-X |
X-2025-001 |
PO-12345 |
100 kg |
PO, CoA, MSDS |
Verified |
Accepted |
02/02/2025 |
XYZ Pharma |
Excipient-Y |
Y-2025-002 |
PO-67890 |
200 kg |
PO, CoA (Incomplete) |
Pending QA Review |
Quarantined |
Annexure-2: Sampling Log
Date |
Material Name |
Batch Number |
Sampling Personnel |
QC Test Performed |
Result |
Remarks |
01/02/2025 |
API-X |
X-2025-001 |
John Doe |
Identity Test |
Pass |
Approved for Use |
03/02/2025 |
Excipient-Y |
Y-2025-002 |
Jane Smith |
Purity Test |
Pending |
Awaiting Documentation Correction |
Annexure-3: Deviation Report
Deviation Number |
Date |
Supplier Name |
Material Name |
Description of Deviation |
Root Cause |
Corrective Action |
Status |
DEV-001/2025 |
01/02/2025 |
ABC Chemicals |
API-X |
None |
N/A |
N/A |
Closed |
DEV-002/2025 |
02/02/2025 |
XYZ Pharma |
Excipient-Y |
Incomplete CoA |
Supplier Error |
Supplier Resubmitted Corrected CoA |
Closed |
Revision History:
Revision Date |
Revision No. |
Revision Details |
Reason for Revision |
Approved By |
Page No. |
Ref. Point No. |
Details of Revision |
01/01/2024 |
1.0 |
Initial Version |
New SOP Creation |
QA Head |
All |
All |
Established procedures for handling and storing documents related to raw material receiving. |
01/02/2025 |
2.0 |
Added Electronic Storage Protocols |
Standardization of Document |
QA Head |
All |
All |
Included electronic storage and backup procedures for raw material documents. |