SOP Guide for Pharma

SOP for Maintaining Maintenance Records for Safety Equipment

Auditor

SOP for Maintaining Maintenance Records for Safety Equipment

Standard Operating Procedure for Maintaining Maintenance Records for Safety Equipment

1) Purpose

The purpose of this SOP is to establish a standardized procedure for maintaining accurate and up-to-date maintenance records for safety equipment to ensure operational reliability, compliance with regulatory standards, and workplace safety.

2) Scope

This SOP applies to all personnel responsible for the inspection, maintenance, and documentation of safety equipment within the organization, including fire extinguishers, alarms, PPE, emergency showers, and eyewash stations.

3) Responsibilities

  • Maintenance Supervisor: Oversee the inspection and maintenance of safety equipment and ensure records are updated promptly.
  • Technicians: Perform routine maintenance, inspections, and repairs of safety equipment and record activities.
  • Compliance Officer: Review maintenance records to ensure adherence to regulatory requirements.
  • Records Manager: Maintain and archive maintenance records securely for audits and reference.

4) Procedure

4.1 Identifying and Categorizing Safety Equipment

  1. Create an Inventory:
    • Maintain an updated list of all safety equipment, including type, location, model, and unique identification numbers.

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  2. Categorize Equipment:
    • Group equipment into categories, such as fire safety, personal protective equipment (PPE), and emergency response tools.
See also  SOP for Managing Hazardous Material Inventory

4.2 Scheduling Maintenance Activities

  1. Develop a Maintenance Schedule:
    • Set inspection and maintenance frequencies based on manufacturer recommendations, regulatory requirements, and equipment type.

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  2. Assign Responsibilities:
    • Delegate specific tasks to technicians or third-party service providers,
ensuring clear accountability.
  • Notify Relevant Personnel:
    • Send reminders for scheduled maintenance activities to responsible personnel using automated systems or email notifications.

    • 4.3 Performing Inspections and Maintenance

    1. Conduct Inspections:
      • Inspect safety equipment for physical damage, functionality, and compliance with operational standards.

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    2. Perform Maintenance:
      • Carry out routine maintenance tasks, such as recharging fire extinguishers, replacing worn PPE, or cleaning eyewash stations.
    3. Document Findings:
      • Record inspection results and maintenance activities in the Maintenance Log (Annexure 1).
    4. Tag Equipment:
      • Update inspection tags or labels on equipment to reflect the date of the last maintenance and the next due date.

    4.4 Recording Maintenance Activities

    1. Use Standardized Templates:
      • Document all activities using the Maintenance Log template to ensure consistency and compliance.

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    2. Include Key Details:
      • Record the date, equipment ID, maintenance performed, technician name, and remarks for each activity.
    3. Verify Entries:
      • Have entries reviewed and signed by the maintenance supervisor for accuracy and completeness.

    4.5 Reviewing and Auditing Records

    1. Conduct Monthly Reviews:
      • Review maintenance records monthly to identify overdue activities or recurring issues.

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    2. Prepare Audit Reports:
      • Summarize findings in an audit report, highlighting compliance gaps or corrective actions taken (Annexure 2).
    3. Address Non-Compliance:
      • Investigate and resolve any non-compliance issues promptly, updating records to reflect corrective actions.

    4.6 Archiving and Retaining Records

    1. Secure Storage:
      • Store maintenance records in a secure digital or physical repository with restricted access.

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    2. Retention Period:
      • Retain records for at least five years or as required by regulatory standards.
    3. Archive Historical Records:
      • Transfer older records to an archive system, ensuring they remain accessible for audits and reference.

    5) Abbreviations, if any

    • PPE: Personal Protective Equipment
    • EHS: Environmental, Health, and Safety

    6) Documents, if any

    • Maintenance Log
    • Audit Reports
    • Equipment Inventory List

    7) Reference, if any

    • ISO 45001 Occupational Health and Safety Standards
    • OSHA Maintenance Guidelines
    • Manufacturer Maintenance Manuals

    8) SOP Version

    Version: 1.0

    Annexure

    Template 1: Maintenance Log
    Date Equipment ID Maintenance Performed Technician Name Remarks
    DD/MM/YYYY FEX001 Recharged Fire Extinguisher John Doe Fully Operational

    Template 2: Maintenance Audit Report
    Date Finding Corrective Action Responsible Person Status
    DD/MM/YYYY Overdue Maintenance Schedule Inspection Jane Smith Completed
    See also  SOP for Archiving Expired or Obsolete Safety Documents
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