SOP Guide for Pharma

SOP for Monitoring and Reducing Waste Generation

Auditor

SOP for Monitoring and Reducing Waste Generation

Standard Operating Procedure for Monitoring and Reducing Waste Generation

1) Purpose

The purpose of this SOP is to establish systematic procedures for monitoring, measuring, and reducing waste generation across all operations to promote sustainability, optimize resource utilization, and ensure compliance with environmental regulations.

2) Scope

This SOP applies to all departments and personnel involved in the generation, handling, and disposal of waste in manufacturing units, laboratories, offices, and warehouses.

3) Responsibilities

  • Supervisors: Oversee the implementation of waste monitoring and reduction practices.
  • Employees: Follow waste reduction guidelines and report areas of potential improvement.
  • Waste Management Team: Collect and analyze waste data, identify reduction opportunities, and ensure compliance with this SOP.
  • Safety and Environmental Officers: Conduct periodic audits and recommend waste minimization strategies.

4) Procedure

4.1 Waste Classification

Classify waste into categories to identify opportunities for reduction and recycling:

  1. Non-Hazardous Waste: General waste such as paper, plastic, metal, glass, and biodegradable materials.
  2. Hazardous Waste: Chemicals, solvents, and materials posing environmental or health risks.
  3. Electronic Waste (E-Waste): Discarded electrical and electronic equipment.
  4. Biomedical Waste: Waste generated from healthcare or laboratory activities.
  5. Construction and Demolition Waste: Materials like concrete, wood, and debris from building projects.
See also  SOP for Emergency Decontamination Procedures

4.2 Monitoring Waste Generation

  1. Set Waste Monitoring Objectives:
    • Identify key areas of waste generation within the facility (e.g., production lines, offices,
cafeterias).
  • Establish measurable targets to reduce waste (e.g., reduce paper waste by 20% annually).

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  • Track Waste Generation:
    • Install waste collection bins labeled by category to track waste at the source.
    • Weigh and record the amount of waste generated daily or weekly in the Waste Monitoring Log (Annexure 1).
    • Conduct periodic reviews to identify trends in waste generation.
  • Measure Performance:
    • Analyze collected data to evaluate the effectiveness of waste management practices.
    • Compare current waste levels with baseline data to assess progress.

    • 4.3 Waste Reduction Strategies

    1. Source Reduction:
      • Encourage departments to adopt lean practices to reduce material use.
      • Minimize packaging materials for inbound and outbound shipments.
      • Optimize processes to reduce scrap generation.

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    2. Reuse and Recycling:
      • Reuse materials such as containers, pallets, and packaging wherever feasible.
      • Segregate recyclable waste (e.g., paper, plastic, metal) for recycling vendors.
      • Establish on-site recycling programs (e.g., composting organic waste).
    3. Employee Engagement:
      • Conduct awareness sessions on waste reduction practices.
      • Introduce incentives for teams achieving waste reduction targets.

    4.4 Implementation of Waste Reduction Programs

    1. Develop Waste Reduction Plans:
      • Create department-specific action plans to address major waste contributors.
      • Document and share best practices to ensure consistency.

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    2. Optimize Inventory Management:
      • Monitor stock levels to avoid over-ordering materials.
      • Use first-in, first-out (FIFO) methods to reduce expired inventory waste.
    3. Adopt Sustainable Technologies:
      • Invest in equipment that generates less waste.
      • Implement digital solutions to reduce paper usage.

    4.5 Reporting and Continuous Improvement

    1. Reporting:
      • Prepare monthly reports summarizing waste monitoring data and reduction achievements.
      • Highlight areas requiring further action and recommend corrective measures.

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    2. Review and Update:
      • Conduct quarterly reviews of waste management practices to identify gaps.
      • Incorporate feedback from employees to improve waste reduction strategies.

    5) Abbreviations, if any

    • PPE: Personal Protective Equipment
    • FIFO: First-In, First-Out

    6) Documents, if any

    • Waste Monitoring Log
    • Monthly Waste Reduction Report

    7) Reference, if any

    • ISO 14001 Environmental Management Systems
    • Solid Waste Management Rules, 2016
    • EPA Waste Reduction Model (WARM)

    8) SOP Version

    Version: 1.0

    Annexure

    Template 1: Waste Monitoring Log
    Date Waste Category Source Quantity (kg) Handled By
    DD/MM/YYYY Plastic Waste Production Unit 50 John Doe

    Template 2: Monthly Waste Reduction Report
    Month Waste Category Baseline Quantity (kg) Current Quantity (kg) Reduction Achieved (%) Remarks
    January Plastic Waste 500 400 20% Improved segregation practices
    See also  SOP for Documenting Routine EHS Audits
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