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SOP for Particle Size Analysis

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SOP for Particle Size Analysis

Standard Operating Procedure for Particle Size Analysis

1) Purpose

The purpose of this Standard Operating Procedure (SOP) is to define the process for performing particle size analysis of pharmaceutical formulations, including Intramuscular (IM) and Subcutaneous (SC) injections, to ensure uniformity and consistency of the product.

2) Scope

This SOP applies to all personnel involved in the particle size analysis of pharmaceutical formulations within the pharmaceutical manufacturing facility. It includes procedures for sample preparation, measurement, and data analysis.

3) Responsibilities

– Analytical Development Team: Responsible for conducting particle size analysis and ensuring accurate results.
– Quality Control (QC) Department: Responsible for verifying and documenting particle size data.
– Quality Assurance (QA) Department: Ensures compliance with SOP and regulatory requirements.

See also  SOP for Recall Procedures

4) Procedure

4.1 Equipment and Materials
4.1.1 Ensure that all equipment used for particle size analysis, such as laser diffraction analyzers, is calibrated and maintained.
4.1.2 Prepare all necessary materials, including samples, solvents, and dispersants.
4.2 Sample Preparation
4.2.1 Obtain representative samples of the formulation as per the sampling plan.
4.2.2 Prepare the sample by dispersing it in an appropriate solvent or dispersant to ensure a uniform suspension.
4.2.3 Sonicate the sample if necessary to break up any agglomerates.
4.3 Measurement
4.3.1 Set up the particle

size analyzer according to the manufacturer’s instructions.
4.3.2 Load the prepared sample into the analyzer.
4.3.3 Perform the measurement according to the specified method (e.g., laser diffraction, dynamic light scattering).
4.3.4 Record the particle size distribution data.
4.4 Data Analysis
4.4.1 Analyze the data to determine key parameters such as mean particle size, D10, D50, and D90.
4.4.2 Compare the results against predefined specifications to ensure compliance.
4.5 Documentation
4.5.1 Document all measurement data, including raw data and calculated parameters, in the particle size analysis logbook or electronic database.
4.5.2 Ensure that all records are reviewed and approved by the QC department.
4.6 Reporting
4.6.1 Prepare a particle size analysis report summarizing the methodology, results, and any observations.
4.6.2 Submit the report to the QA department for review and approval.
4.7 Troubleshooting
4.7.1 If the results do not meet specifications, investigate potential causes such as equipment malfunction or sample preparation errors.
4.7.2 Repeat the analysis if necessary, following corrective actions.

See also  Injectables: SOP for Batch Documentation for FFS Operations

5) Abbreviations, if any

– IM: Intramuscular
– SC: Subcutaneous
– QC: Quality Control
– QA: Quality Assurance

6) Documents, if any

– Particle Size Analysis Logbook
– Calibration Records
– Particle Size Analysis Reports

7) Reference, if any

– USP <429> Light Diffraction Measurement of Particle Size
– ISO 13320:2009 Particle Size Analysis – Laser Diffraction Methods

8) SOP Version

Version 1.0

Injectables Tags:Analytical method validation for injections, Aseptic media fill trials SOP, Bioburden testing for injections, Cleaning validation for injection equipment, Emulsion stability testing for injections, Formulation development for injections, Homogeneity testing for injections, IM injection SOP, Injection filling volume accuracy, Injection stability testing, Intramuscular injection procedure, Intravenous injection guidelines, IV injection SOP, Needle assembly for syringes SOP, Packaging integrity testing for injections, Particle size analysis for injections, Pre-filled syringe stability testing, Product sterility in aseptic processing, Reconstitution testing for injections, SC injection SOP, Subcutaneous injection technique, Syringe filling and capping SOP, Syringe labeling and inspection SOP, Temperature mapping in storage areas, Viscosity testing for injections

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Standard Operating Procedures V 1.0

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