SOP Guide for Pharma

SOP for Periodic Training of Warehouse Staff on Storage Best Practices – V 2.0

SOP for Periodic Training of Warehouse Staff on Storage Best Practices – V 2.0

Standard Operating Procedure for Periodic Training of Warehouse Staff on Storage Best Practices

Department Warehouse / Quality Assurance / Human Resources
SOP No. SOP/RM/155/2025
Supersedes SOP/RM/155/2022
Page No. Page 1 of 12
Issue Date 24/03/2025
Effective Date 31/03/2025
Review Date 24/03/2026

1. Purpose

This Standard Operating Procedure (SOP) outlines the process for conducting periodic training for warehouse staff on storage best practices. The aim is to ensure that all personnel involved in the storage and handling of raw materials adhere to Good Manufacturing Practices (GMP) and maintain the quality and integrity of materials.

2. Scope

This SOP applies to all warehouse staff, including new hires, existing employees, and temporary workers involved in the storage, handling, and management of raw materials. It covers the scheduling, content, delivery, and documentation of training sessions.

3. Responsibilities

  • Warehouse Manager: Ensure all warehouse staff are trained and maintain training records.
  • Quality Assurance (QA): Develop training materials, conduct training sessions, and evaluate the effectiveness of training.
  • Human Resources (HR): Maintain training records and coordinate with QA for training schedules.
  • Warehouse Personnel: Attend all scheduled training sessions and apply best practices in daily operations.

4. Accountability

The Warehouse Manager is accountable for ensuring that all staff are trained on storage best practices. The QA Manager is responsible for developing and delivering training content, while HR maintains training documentation and compliance records.

5. Procedure

5.1 Training Schedule and Planning

  1. Annual Training Calendar:
    • QA, in coordination with HR, will develop an annual training calendar outlining all scheduled training sessions.
    • Include mandatory training sessions at least twice a year and additional sessions as needed based on audits or regulatory changes.
    • Document the training schedule in the Annual Training Calendar (Annexure-1).
  2. Training Needs Assessment:
    • Identify specific training needs based on job roles, performance reviews, and observed gaps in compliance.
    • Document the assessment results in the Training Needs Assessment Log (Annexure-2).

5.2 Training Content and Delivery

  1. Development of Training Materials:
    • QA will develop comprehensive training materials covering topics such as:
      • GMP Compliance
      • Material Handling and Storage Conditions
      • Temperature and Humidity Control
      • Pest Control and Cleanliness
      • Safety Procedures in Storage Areas
    • Review and update training materials annually or as needed.
    • Document training materials in the Training Materials Log (Annexure-3).
  2. Training Delivery Methods:
    • Conduct training sessions in-person, through workshops, or via e-learning platforms.
    • Incorporate practical demonstrations and hands-on training to reinforce learning.
    • Document training sessions in the Training Attendance Log (Annexure-4).

5.3 Evaluation and Effectiveness

  1. Post-Training Assessments:
    • Conduct written or practical assessments after each training session to evaluate understanding and retention of knowledge.
    • Document assessment results in the Post-Training Assessment Log (Annexure-5).
  2. Effectiveness Reviews:
    • QA will review training effectiveness quarterly by observing on-the-job performance and compliance with SOPs.
    • Document reviews in the Training Effectiveness Review Log (Annexure-6).

5.4 Documentation and Record-Keeping

  1. Training Records Maintenance:
    • HR will maintain all training records in both electronic and physical formats for a minimum of five years.
    • Ensure training records are readily accessible for internal audits and regulatory inspections.
    • Document record maintenance in the Training Records Maintenance Log (Annexure-7).

6. Abbreviations

  • SOP: Standard Operating Procedure
  • GMP: Good Manufacturing Practice
  • QA: Quality Assurance
  • HR: Human Resources

7. Documents

  1. Annual Training Calendar (Annexure-1)
  2. Training Needs Assessment Log (Annexure-2)
  3. Training Materials Log (Annexure-3)
  4. Training Attendance Log (Annexure-4)
  5. Post-Training Assessment Log (Annexure-5)
  6. Training Effectiveness Review Log (Annexure-6)
  7. Training Records Maintenance Log (Annexure-7)

8. References

  • 21 CFR Part 211 – Current Good Manufacturing Practice for Finished Pharmaceuticals
  • WHO Guidelines on Good Manufacturing Practices for Pharmaceutical Products
  • ICH Q10: Pharmaceutical Quality System

9. SOP Version

Version: 2.0

10. Approval Section

Prepared By Checked By Approved By
Signature
Date
Name
Designation
Department

Annexure-1: Annual Training Calendar

Month Training Topic Trainer Scheduled Date
April GMP Compliance in Warehouse Operations Ravi Kumar 05/04/2025
October Handling and Storage of Temperature-Sensitive Materials Neha Verma 10/10/2025

Annexure-2: Training Needs Assessment Log

Date Employee Name Identified Training Need Assessed By
24/03/2025 Amit Joshi Temperature Monitoring Procedures Priya Singh
24/03/2025 Priya Singh Pest Control in Storage Areas Ravi Kumar

Annexure-3: Training Materials Log

Date Training Topic Material Type Prepared By
20/03/2025 GMP Compliance Presentation Slides Neha Verma
20/03/2025 Material Handling Safety Video Tutorial Amit Joshi

Annexure-4: Training Attendance Log

Date Employee Name Training Topic Trainer Signature
05/04/2025 Ravi Kumar GMP Compliance Neha Verma RK
05/04/2025 Priya Singh GMP Compliance Neha Verma PS

Annexure-5: Post-Training Assessment Log

Date Employee Name Assessment Score (%) Result (Pass/Fail) Assessed By
06/04/2025 Amit Joshi 85% Pass Neha Verma
06/04/2025 Priya Singh 78% Pass Ravi Kumar

Annexure-6: Training Effectiveness Review Log

Date Employee Name Observed Compliance Reviewed By
10/04/2025 Ravi Kumar Full compliance with GMP guidelines Amit Joshi
10/04/2025 Neha Verma Improved material handling practices Priya Singh

Annexure-7: Training Records Maintenance Log

Date Record Type Location of Record Maintained By
24/03/2025 Attendance Logs HR Office Archive Neha Verma
24/03/2025 Assessment Results Electronic Database Ravi Kumar

Revision History:

Revision Date Revision No. Revision Details Reason for Revision Approved By
01/01/2024 1.0 Initial Version New SOP Implementation QA Head
24/03/2025 2.0 Added training evaluation and effectiveness review To improve training quality and compliance QA Head
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