Standard Operating Procedure for pH Adjustment and Buffer Preparation in Nasal Spray Formulations

1) Purpose

The purpose of this SOP is to outline the procedures for pH adjustment and buffer preparation in nasal formulations to ensure product stability and efficacy.

2) Scope

This SOP applies to all personnel involved in adjusting pH and preparing buffers in nasal spray formulations at [Company Name].

3) Responsibilities

• Operators: Responsible for accurately adjusting pH and preparing buffer solutions.
• QA: Verifies pH readings and buffer preparation records.

4) Procedure

4.1 Preparation of Buffer Solutions

4.1.1 Equipment Setup

• Ensure that all glassware and equipment used for buffer preparation are clean and calibrated.
• Check pH meters for proper calibration using standard buffer solutions (e.g., pH 4.0, 7.0).

4.1.2 Buffer Solution Preparation

• Prepare buffer solutions according to the specific formulation requirements.
• Measure the appropriate amount of buffer salts (e.g., phosphate, acetate) and dissolve them in purified water.
• Adjust the pH of the solution as needed using dilute acid or base.

4.2 pH Adjustment of Nasal Formulations

4.2.1 Initial pH Measurement

• Measure the initial pH of the nasal formulation using a calibrated pH meter.
• If the pH is outside the target range (e.g., pH 6.0 – 7.0), proceed to adjust it using a buffer solution.

4.2.2 pH Adjustment Procedure

• Add small increments of the buffer solution to the formulation while continuously monitoring the pH.
• Stir the solution thoroughly after each addition to ensure uniform pH distribution.
• Stop the pH adjustment once the desired pH is achieved.

4.3 Documentation

• Record all pH readings and buffer preparation details in the pH adjustment log.
• Ensure that all records are signed off by QA personnel for accuracy and compliance.

5) Abbreviations, if any

• QA: Quality Assurance

6) Documents, if any

• pH Adjustment Log
• Batch Manufacturing Record (BMR)

7) References, if any

• ICH Q3A – Stability Testing Guidelines

8) SOP Version

Version 1.0

Annexure

pH Adjustment Log Template

  

    
Date
    
Formulation
    
Initial pH
    
Final pH
    
Operator Initials
    
QA Approval
  
  

    
DD/MM/YYYY
    
Formulation Name
    
Initial pH
    
Final pH
    
Operator Name
    
QA Name