Standard Operating Procedure for Responding to Electrical Fires
1) Purpose
The purpose of this SOP is to provide a structured procedure for identifying, managing, and extinguishing electrical fires in manufacturing facilities to ensure the safety of personnel, prevent damage to equipment, and minimize downtime.
2) Scope
This SOP applies to all personnel, contractors, and visitors in manufacturing facilities where electrical equipment is used. It outlines preventive measures, immediate response actions, and post-incident procedures.
3) Responsibilities
- Emergency Response Team (ERT): Manage fire response, evacuation, and containment efforts.
- Supervisors: Ensure employees are trained in identifying and responding to electrical fires.
- Maintenance Team: Inspect electrical systems and equipment to mitigate fire risks and conduct post-fire repairs.
- Safety Officers: Oversee compliance with fire safety protocols and conduct incident investigations.
4) Procedure
4.1 Preventing Electrical Fires
- Equipment Inspection:
- Conduct regular inspections of electrical wiring, connections, and equipment for wear and damage.
- Ensure electrical panels are free from obstructions and properly labeled.
- Load Management:
- Avoid overloading electrical circuits and ensure proper distribution of power loads.
- Use surge protectors to safeguard against power surges and spikes.
- Fire Safety Equipment:
- Install Class C fire extinguishers (for electrical fires) in accessible locations near high-risk areas.
- Ensure all personnel are trained in the use of fire extinguishers.
- Housekeeping:
- Keep electrical panels and outlets
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clear of flammable materials.
Ensure cables are properly managed to prevent wear and overheating.
4.2 Responding to Electrical Fires
- Immediate Actions:
- Alert nearby personnel of the fire by shouting “Fire!” and activating the nearest fire alarm.
- Evacuate all non-essential personnel from the affected area following evacuation routes.
- Disconnect Power Supply:
- If safe to do so, switch off the power supply to the affected area from the main breaker.
- Do not touch electrical equipment or switches with bare hands.
- Use Appropriate Extinguishers:
- Use a Class C fire extinguisher to put out electrical fires. Never use water or foam extinguishers on electrical equipment.
- Ensure proper distance from the fire while aiming the extinguisher at the base of the flames.
- Activate Fire Suppression Systems:
- Activate fire suppression systems, such as sprinklers, only if they are designed for electrical fires.
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4.3 Managing Hazards During Electrical Fires
- Restrict Access:
- Seal off the affected area to prevent unauthorized entry.
- Use warning signage or barricades to indicate danger zones.
- Ensure Personnel Safety:
- Provide PPE, such as insulated gloves and safety goggles, to personnel involved in fire management.
- Monitor evacuated personnel for signs of smoke inhalation or burns.
- Engage Emergency Services:
- If the fire cannot be contained, call local fire services immediately and provide details of the fire.
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4.4 Post-Fire Actions
- Inspect and Assess Damage:
- Inspect the affected area for damage to electrical systems, equipment, and structures.
- Document findings in the Electrical Fire Damage Report (Annexure 1).
- Repair and Restore:
- Coordinate with the maintenance team to repair or replace damaged equipment and wiring.
- Test electrical systems for safety and functionality before resuming operations.
- Incident Reporting:
- Document the incident, including the cause, response actions, and recovery efforts, in the Electrical Fire Incident Log (Annexure 2).
- Submit the report to safety authorities if required.
- Review and Update:
- Analyze the root cause of the fire and implement corrective actions to prevent recurrence.
- Update this SOP based on lessons learned.
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4.5 Training and Preparedness
- Employee Training:
- Train personnel annually on electrical fire identification and response procedures.
- Include practical demonstrations on the use of fire extinguishers.
- Fire Drills:
- Conduct electrical fire response drills twice a year to evaluate preparedness and response time.
- Record drill outcomes in the Emergency Drill Log (Annexure 3).
- Equipment Maintenance:
- Inspect fire extinguishers, alarms, and suppression systems monthly to ensure readiness.
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5) Abbreviations, if any
- ERT: Emergency Response Team
- PPE: Personal Protective Equipment
6) Documents, if any
- Electrical Fire Damage Report
- Electrical Fire Incident Log
- Emergency Drill Log
7) Reference, if any
- OSHA Fire Safety Guidelines
- NFPA Electrical Safety Standards
- ISO 45001 Occupational Health and Safety Management
8) SOP Version
Version: 1.0
Annexure
Template 1: Electrical Fire Damage Report
Date | Location | Cause of Fire | Extent of Damage | Action Taken |
---|---|---|---|---|
DD/MM/YYYY | Control Room | Short Circuit | Moderate | Power Shut Off, Fire Extinguished |
Template 2: Electrical Fire Incident Log
Date | Incident Description | Response Actions | Recovery Actions | Reported By |
---|---|---|---|---|
DD/MM/YYYY | Fire in Circuit Panel | Evacuated Area, Used Extinguisher | Repaired Panel | John Doe |
Template 3: Emergency Drill Log
Date | Drill Type | Duration | Observations | Corrective Actions |
---|---|---|---|---|
DD/MM/YYYY | Electrical Fire Drill | 15 Minutes | Delayed Extinguisher Access | Relocated Extinguishers |