Operation and Maintenance of Ring Forming Machine

1) Purpose

The purpose of this SOP is to outline the procedures for operating and maintaining the ring forming machine to ensure accurate and efficient forming of rings.

2) Scope

This SOP applies to all personnel involved in the operation, cleaning, and maintenance of the ring forming machine in the manufacturing facility.

3) Responsibilities

It is the responsibility of production operators, maintenance staff, and quality control personnel to follow this SOP to ensure proper operation and maintenance of the ring forming machine.

4) Procedure

4.1 Preparation

1. Ensure the work area and equipment are clean and sanitized before starting the forming process.
2. Verify the availability and integrity of raw materials or semi-finished products (e.g., gelatin for rings).
3. Inspect the ring forming machine, including molds and conveyor systems, to ensure they are clean and in good working condition.

4.2 Forming Process

1. Set up the forming parameters such as mold temperature, cycle time, and pressure according to product specifications.
2. Load the raw materials into the forming machine and start the forming process.
3. Monitor the forming process to ensure consistent shape and size of formed rings.

4.3 Cleaning and Maintenance

1. Stop the ring forming machine after completing the forming batch.
2. Clean the molds and conveyor systems thoroughly to remove any residue.
3. Perform routine maintenance tasks such as lubrication of moving parts and inspection of machine alignment.

5) Abbreviations, if any

N/A

6) Documents, if any

Batch production record, Cleaning log, Product specification sheet

7) Reference, if any

GMP guidelines, Manufacturer’s operating manual for ring forming machine

8) SOP Version

Version 1.0