Operation and Maintenance of Tablet Sorter

1) Purpose

The purpose of this SOP is to outline the procedures for operating and maintaining the tablet sorter to ensure accurate sorting and inspection of tablets.

2) Scope

This SOP applies to all personnel involved in the operation, cleaning, and maintenance of the tablet sorter in the manufacturing facility.

3) Responsibilities

It is the responsibility of production operators, maintenance staff, and quality control personnel to follow this SOP to ensure proper operation and maintenance of the tablet sorter.

4) Procedure

4.1 Preparation

1. Ensure the work area and equipment are clean and sanitized before starting the sorting process.
2. Verify the availability and integrity of tablets ready for sorting.
3. Inspect the tablet sorter, including inspection cameras and sorting mechanisms, to ensure they are clean and properly calibrated.

4.2 Sorting Process

1. Set up the sorting parameters such as size, shape, color, and defects according to product specifications.
2. Load the tablets onto the sorting conveyor and start the sorting process.
3. Monitor the sorting process to ensure accurate separation and removal of defective tablets.

4.3 Cleaning and Maintenance

1. Stop the tablet sorter after completing the sorting batch.
2. Clean the inspection cameras, sorting chutes, and conveyor belts thoroughly to remove any tablet residues.
3. Perform routine maintenance tasks such as calibration of inspection cameras and lubrication of sorting mechanisms.

5) Abbreviations, if any

N/A

6) Documents, if any

Batch production record, Cleaning log, Tablet sorting specifications

7) Reference, if any

GMP guidelines, Manufacturer’s operating manual for tablet sorter

8) SOP Version

Version 1.0