SOP Guide for Pharma

SOP for Training Personnel on Hazardous Material Handling

SOP for Training Personnel on Hazardous Material Handling

Standard Operating Procedure for Training Personnel on Hazardous Material Handling

1) Purpose

The purpose of this SOP is to establish a comprehensive training program for personnel involved in handling hazardous materials to ensure workplace safety, regulatory compliance, and environmental protection.

2) Scope

This SOP applies to all employees, contractors, and personnel who work with or around hazardous materials within the organization.

3) Responsibilities

  • EHS Manager: Oversee the development and implementation of the hazardous material handling training program.
  • Training Coordinator: Organize and schedule training sessions, track attendance, and maintain training records.
  • Supervisors: Ensure their team members complete the training and adhere to hazardous material handling guidelines.
  • Employees: Participate in training sessions and apply learned practices in the workplace.

4) Procedure

4.1 Identifying Training Needs

  1. Conduct a Risk Assessment:
    • Identify roles and activities that involve handling hazardous materials, such as storage, transportation, and disposal.
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  3. Determine Training Topics:
    • Include topics such as hazard identification, safe handling techniques, use of personal protective equipment (PPE), and emergency response procedures.
  4. Develop a Training Plan:
    • Create a training schedule outlining mandatory sessions, frequency, and target audience.

4.2 Preparing Training Materials

  1. Develop Content:
    • Prepare presentations, videos, and handouts covering key aspects of hazardous material handling.
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  3. Use Visual Aids:
    • Incorporate visuals such as hazard symbols, diagrams of safety
procedures, and flowcharts for emergency responses.
  • Include Practical Demonstrations:
    • Plan hands-on activities to demonstrate correct handling techniques, PPE usage, and spill management.
  • 4.3 Conducting Training Sessions

    1. Introduce the Program:
      • Start the session with an overview of the objectives and importance of proper hazardous material handling.
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    3. Present Theoretical Content:
      • Deliver presentations on chemical hazards, Material Safety Data Sheets (MSDS), and safe storage practices.
    4. Demonstrate Best Practices:
      • Show correct procedures for handling, transporting, and disposing of hazardous materials.
    5. Engage Participants:
      • Encourage questions, discussions, and interactive activities to reinforce learning.
    6. Administer Assessments:
      • Conduct quizzes or practical assessments to evaluate participants’ understanding of the training material.

    4.4 Post-Training Activities

    1. Provide Training Certificates:
      • Issue certificates of completion to participants who successfully complete the training.
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    3. Document Attendance:
      • Record participant details in the Training Attendance Log (Annexure 1) and maintain records for audits.
    4. Collect Feedback:
      • Distribute feedback forms to participants to evaluate the effectiveness of the training session.

    4.5 Continuous Improvement

    1. Review Training Effectiveness:
      • Analyze participant feedback and assessment results to identify areas for improvement in future sessions.
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    3. Update Training Content:
      • Revise materials periodically to include updates in regulations, technology, or organizational policies.
    4. Track Compliance:
      • Monitor employee participation and ensure compliance with training requirements for hazardous material handling.

    5) Abbreviations, if any

    • EHS: Environmental, Health, and Safety
    • PPE: Personal Protective Equipment
    • MSDS: Material Safety Data Sheets

    6) Documents, if any

    • Training Attendance Log
    • Training Feedback Form
    • Hazardous Material Handling Guidelines

    7) Reference, if any

    • OSHA Standards for Hazardous Material Handling
    • ISO 45001 Occupational Health and Safety Standards
    • Internal EHS Policies

    8) SOP Version

    Version: 1.0

    Annexure

    Template 1: Training Attendance Log

     
    Date Participant Name Department Trainer Name Signature
    DD/MM/YYYY John Doe Operations Jane Smith

    Template 2: Training Feedback Form

     
    Question Response
    Was the training session effective?
    What areas could be improved?
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