SOP for Verification and Compliance of Storage Conditions Before Receipt – V 2.0
Standard Operating Procedure for Verification and Compliance of Storage Conditions Before Receipt
Department |
Warehouse / Quality Assurance / Quality Control / Procurement |
SOP No. |
SOP/RM/054/2025 |
Supersedes |
SOP/RM/054/2022 |
Page No. |
Page 1 of 15 |
Issue Date |
01/02/2025 |
Effective Date |
05/02/2025 |
Review Date |
01/02/2026 |
1. Purpose
This Standard Operating Procedure (SOP) outlines the process for verifying the compliance of storage and transport conditions of raw materials before they are officially received at the facility. The aim is to ensure materials have been handled under conditions that maintain their integrity, quality, and compliance with Good Manufacturing Practices (GMP).
2. Scope
This SOP applies to all raw materials, including Active Pharmaceutical Ingredients (APIs), excipients, solvents, and temperature-sensitive materials received at the facility. It covers procedures for verifying temperature, humidity, and handling conditions during storage and transportation from the supplier to the receiving site.
3. Responsibilities
- Warehouse Personnel: Check storage condition documentation, inspect transportation equipment, and record compliance status.
- Quality Assurance (QA): Review compliance records, ensure materials meet predefined storage conditions, and approve or reject materials based on findings.
- Quality Control (QC): Perform additional testing if storage conditions were compromised during transit.
- Procurement Department: Ensure suppliers comply with
contractual storage and transport conditions and address any discrepancies.
4. Accountability
The Warehouse Manager is responsible for the accurate verification of storage conditions upon receipt. The QA Manager holds authority to approve or reject materials based on compliance with storage requirements, while the Procurement Manager ensures supplier adherence to storage specifications. The QC Manager evaluates material quality if storage deviations are identified.
5. Procedure
5.1 Pre-Receipt Preparations
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Supplier Requirements:
- Procurement ensures suppliers provide detailed storage and transport conditions in the purchase agreement.
- Suppliers must include temperature and humidity logs, if applicable, with each shipment.
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Warehouse Preparations:
- Warehouse personnel are trained on reviewing and documenting storage conditions upon receipt.
- Ensure the availability of temperature and humidity monitoring equipment for on-site verification.
5.2 Verification of Storage Conditions at Receiving
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Documentation Review:
- Upon delivery, Warehouse personnel review the supplier-provided storage condition documentation, including:
- Temperature and humidity logs.
- Evidence of compliance with specified storage conditions during transit.
- Record findings in the Storage Condition Verification Log (Annexure-1).
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Inspection of Transport Conditions:
- Inspect transportation equipment (e.g., refrigerated trucks, insulated containers) to ensure compliance with required conditions.
- Use in-house temperature and humidity monitoring devices to verify real-time conditions.
- Document results in the Transport Inspection Checklist (Annexure-2).
5.3 Handling Deviations in Storage Conditions
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Identification of Deviations:
- If storage conditions deviate from the specified range, segregate the materials and label them as “UNDER REVIEW.”
- Document deviations in the Storage Condition Deviation Report (Annexure-3).
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QA Review and Corrective Actions:
- QA reviews deviation reports and determines the impact on material integrity.
- If necessary, QC performs additional testing to confirm material quality.
- Corrective actions and final disposition are recorded in the Material Disposition Log (Annexure-4).
5.4 Supplier Communication and Resolution
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Supplier Notification:
- Procurement contacts the supplier regarding storage condition deviations.
- Request corrective actions, including improved packaging, transportation conditions, or material replacement.
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Corrective Action Documentation:
- Document the supplier’s corrective actions in the Corrective Action Log (Annexure-5).
6. Abbreviations
- SOP: Standard Operating Procedure
- GMP: Good Manufacturing Practice
- API: Active Pharmaceutical Ingredient
- QA: Quality Assurance
- QC: Quality Control
7. Documents
- Storage Condition Verification Log (Annexure-1)
- Transport Inspection Checklist (Annexure-2)
- Storage Condition Deviation Report (Annexure-3)
- Material Disposition Log (Annexure-4)
- Corrective Action Log (Annexure-5)
8. References
- 21 CFR Part 211 – Current Good Manufacturing Practice for Finished Pharmaceuticals
- ICH Q7 – Good Manufacturing Practice for Active Pharmaceutical Ingredients
- EU Guidelines on Good Distribution Practices (GDP)
9. SOP Version
Version: 2.0
10. Approval Section
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Prepared By |
Checked By |
Approved By |
Signature |
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11. Annexures
Annexure-1: Storage Condition Verification Log
Date |
Material Name |
Batch Number |
Supplier Provided Temp (°C) |
Required Temp (°C) |
Humidity Level (%) |
Verified By |
Remarks |
01/02/2025 |
API-X |
X-2025-001 |
4°C |
2-8°C |
45% |
John Doe |
Within Limits |
01/02/2025 |
Excipient-Y |
Y-2025-002 |
15°C |
10-15°C |
60% |
Jane Smith |
Humidity Slightly Elevated |
Annexure-2: Transport Inspection Checklist
Date |
Material Name |
Batch Number |
Transport Condition |
Packaging Integrity |
Inspection Result |
Inspected By |
01/02/2025 |
API-X |
X-2025-001 |
Refrigerated Truck |
Intact |
Pass |
John Doe |
Annexure-3: Storage Condition Deviation Report
Date |
Material Name |
Batch Number |
Deviation Description |
Impact on Material |
Reported By |
Status |
02/02/2025 |
Excipient-Y |
Y-2025-002 |
Humidity Above Limit |
Potential Quality Impact |
Jane Smith |
Under Review |
Annexure-4: Material Disposition Log
Date |
Material Name |
Batch Number |
Disposition |
Approved By |
Remarks |
03/02/2025 |
API-X |
X-2025-001 |
Approved |
QA Manager |
Meets Specifications |
Annexure-5: Corrective Action Log
Date |
Supplier Name |
Material Name |
Batch Number |
Corrective Action Taken |
Follow-Up Required |
03/02/2025 |
PharmaSuppliers Ltd. |
Excipient-Y |
Y-2025-002 |
Improved Packaging to Reduce Humidity Exposure |
Yes |
Revision History:
Revision Date |
Revision No. |
Revision Details |
Reason for Revision |
Approved By |
01/01/2024 |
1.0 |
Initial Version |
New SOP |
QA Head |
01/02/2025 |
2.0 |
Added Transport Inspection Procedures |
Standardization |
QA Head |