Standard Operating Procedure for Verification of Testing Reports Before Releasing Materials from Quarantine
Department | Quality Assurance / Quality Control / Warehouse |
---|---|
SOP No. | SOP/RM/090/2025 |
Supersedes | SOP/RM/090/2022 |
Page No. | Page 1 of 15 |
Issue Date | 01/02/2025 |
Effective Date | 05/02/2025 |
Review Date | 01/02/2026 |
1. Purpose
This Standard Operating Procedure (SOP) outlines the process for verifying testing reports before releasing raw materials from quarantine. The purpose is to ensure that all materials meet predefined quality standards and regulatory requirements prior to use in manufacturing.
2. Scope
This SOP applies to all raw materials, including Active Pharmaceutical Ingredients (APIs), excipients, solvents, and packaging materials, stored in quarantine and pending release for manufacturing or further processing.
3. Responsibilities
- Quality Control (QC): Conduct necessary testing, document results accurately, and submit testing reports for verification.
- Quality Assurance (QA): Review and verify the completeness, accuracy, and compliance of testing reports before material release.
- Warehouse Personnel: Ensure proper labeling and segregation of materials awaiting release, based on QA decisions.
4. Accountability
The QA Manager is accountable for verifying testing reports and ensuring compliance with regulatory standards. The QC Manager is responsible for providing accurate and complete testing
5. Procedure
5.1 Collection and Preparation of Testing Reports
- QC Testing Completion:
- QC personnel complete all required tests as per the approved material specifications.
- Document test results in the QC Testing Report (Annexure-1) and sign off by the analyst and reviewer.
- Compilation of Documentation:
- Ensure the testing report includes:
- Material Name and Batch/Lot Number
- Test Methods and Specifications
- Test Results (Physical, Chemical, Microbiological)
- Signatures of the Analyst and Reviewer
- Certificate of Analysis (CoA) from the supplier (if applicable)
- Ensure the testing report includes:
5.2 QA Verification of Testing Reports
- Initial Review:
- QA reviews the testing report for completeness, accuracy, and adherence to specifications.
- Verify that all tests required by the material specification sheet have been conducted and results meet acceptance criteria.
- Cross-Verification:
- Compare the testing report with the Certificate of Analysis (CoA) from the supplier, if applicable.
- Check for consistency between supplier data and internal testing results.
- Review of Deviations or Out-of-Specification (OOS) Results:
- If any deviations or OOS results are found, document them in the Deviation Log (Annexure-2) and initiate an investigation as per SOP for OOS Handling.
5.3 Approval for Material Release
- Final Approval:
- If all results conform to specifications, QA signs the Material Release Authorization Form (Annexure-3).
- Updating Records:
- Record the release decision in the Quarantine Release Log (Annexure-4).
- Communicate the release decision to the warehouse for updating material status.
5.4 Handling of Non-Conforming Materials
- Rejection Process:
- If materials fail to meet specifications, QA documents the rejection decision in the Material Rejection Form (Annexure-5).
- Update the Quarantine Rejection Log (Annexure-6) and communicate the rejection decision to the warehouse.
- Corrective Actions:
- Initiate a corrective action process for recurrent non-conformances and document in the Corrective Action Log (Annexure-7).
5.5 Documentation and Record-Keeping
- Retention of Testing Reports:
- Maintain all verified testing reports and related documentation for the duration specified in the document retention policy.
- Audit and Compliance Records:
- QA conducts periodic audits of the verification process to ensure compliance with SOP and regulatory standards.
- Document audit findings in the Compliance Audit Log (Annexure-8).
5.6 Training and Compliance Monitoring
- Personnel Training:
- All QA and QC personnel must be trained in the procedures for verifying testing reports and material release processes.
- Document training in the Training Log (Annexure-9).
- Compliance Monitoring:
- QA regularly monitors compliance with this SOP to ensure ongoing adherence to regulatory and quality standards.
6. Abbreviations
- SOP: Standard Operating Procedure
- GMP: Good Manufacturing Practice
- QA: Quality Assurance
- QC: Quality Control
- CoA: Certificate of Analysis
- OOS: Out-of-Specification
- APIs: Active Pharmaceutical Ingredients
7. Documents
- QC Testing Report (Annexure-1)
- Deviation Log (Annexure-2)
- Material Release Authorization Form (Annexure-3)
- Quarantine Release Log (Annexure-4)
- Material Rejection Form (Annexure-5)
- Quarantine Rejection Log (Annexure-6)
- Corrective Action Log (Annexure-7)
- Compliance Audit Log (Annexure-8)
- Training Log (Annexure-9)
8. References
- 21 CFR Part 211 – Current Good Manufacturing Practice for Finished Pharmaceuticals
- ICH Q7 – Good Manufacturing Practice for Active Pharmaceutical Ingredients
- WHO GMP Guidelines for the Pharmaceutical Industry
9. SOP Version
Version: 2.0
10. Approval Section
Prepared By | Checked By | Approved By | |
---|---|---|---|
Signature | |||
Date | |||
Name | |||
Designation | |||
Department |
11. Annexures
Annexure-1: QC Testing Report
Date | Material Name | Batch Number | Test Conducted | Result | Tested By |
---|---|---|---|---|---|
01/02/2025 | API-X | API-X-2025-001 | Purity Test | 99.2% | Sunita Sharma |
Annexure-2: Deviation Log
Date | Material Name | Batch Number | Description of Deviation | Reported By |
---|---|---|---|---|
02/02/2025 | API-X | API-X-2025-001 | Minor discrepancy in CoA data | Ajay Singh |
Annexure-3: Material Release Authorization Form
Date | Material Name | Batch Number | Approved By | Signature |
---|---|---|---|---|
03/02/2025 | API-Y | API-Y-2025-002 | Anjali Mehta |
Annexure-4: Quarantine Release Log
Date | Material Name | Batch Number | Release Decision | Released By |
---|---|---|---|---|
03/02/2025 | API-Y | API-Y-2025-002 | Released | QA Manager |
Annexure-5: Material Rejection Form
Date | Material Name | Batch Number | Rejected By | Reason for Rejection |
---|---|---|---|---|
04/02/2025 | API-Z | API-Z-2025-003 | Anjali Mehta | Failed Microbial Testing |
Annexure-6: Quarantine Rejection Log
Date | Material Name | Batch Number | Rejection Decision | Rejected By |
---|---|---|---|---|
04/02/2025 | API-Z | API-Z-2025-003 | Rejected | QA Manager |
Annexure-7: Corrective Action Log
Date | Non-Conformance Description | Corrective Action | Implemented By | Verified By (QA) |
---|---|---|---|---|
05/02/2025 | Discrepancy in CoA Data | Supplier Notified and Corrected CoA Issued | Ajay Singh | Anjali Mehta |
Annexure-8: Compliance Audit Log
Date | Audit Type | Findings | Corrective Actions | Audited By |
---|---|---|---|---|
06/02/2025 | Testing Report Verification Audit | Minor Documentation Errors Found | Revised Documentation Procedures | Anjali Mehta |
Annexure-9: Training Log
Date | Training Topic | Trainer | Attendee Name | Signature |
---|---|---|---|---|
07/02/2025 | Verification of Testing Reports | QA Manager | Sunita Sharma |
Revision History:
Revision Date | Revision No. | Revision Details | Reason for Revision | Approved By |
---|---|---|---|---|
01/01/2024 | 1.0 | Initial Version | New SOP | QA Head |
01/02/2025 | 2.0 | Updated Testing Verification Procedures for Regulatory Compliance | Regulatory Compliance | QA Head |