Tablets: SOP for Analytical Method Validation for Tablets – V 2.0
Standard Operating Procedure for Analytical Method Validation for Tablets
Department |
Tablet |
SOP No. |
SOP/TAB/091/2025 |
Supersedes |
SOP/TAB/091/2022 |
Page No. |
Page 1 of 8 |
Issue Date |
01/03/2026 |
Effective Date |
06/03/2026 |
Review Date |
01/03/2027 |
1. Purpose
To define the procedure for validating analytical methods used to determine the quality, potency, and purity of tablets, ensuring that these methods are accurate, precise, and reproducible.
2. Scope
This SOP applies to the validation of all analytical methods used in the testing of tablets, including but not limited to assay, dissolution, content uniformity, and impurity testing.
3. Responsibilities
- Manufacturing Personnel: Responsible for ensuring that tablets are produced according to the validated method.
- Quality Control (QC): Responsible for performing the analytical method validation, conducting tests, recording the results, and ensuring the accuracy and reliability of the method.
- Quality Assurance (QA): Responsible for reviewing and approving the analytical method validation reports to ensure regulatory compliance.
4. Accountability
The QC Manager is accountable for ensuring that the method validation is conducted in compliance with this SOP and for reporting the results. The QA Manager is responsible for reviewing the method validation results and approving the method for routine testing.
5. Procedure
5.1 Method Development
- Identify the analytical method to be validated, such as HPLC, UV spectrophotometry, or dissolution testing, as required by the product specifications.
- Develop the method based on the required parameters, considering sample preparation, instrument calibration, and detection limits.
- Ensure that the method is capable of detecting the required analytes, such as the active pharmaceutical ingredient (API) or impurities, in the expected concentration ranges.
5.2 Validation Protocol Preparation
- Prepare a validation protocol outlining the following details:
- Scope and objective of validation
- Test methods to be validated
- Acceptance criteria for accuracy, precision, specificity, linearity, range, and robustness
- Sample preparation procedure
- Testing equipment and conditions
- Ensure the validation protocol is reviewed and approved by QA before testing begins.
5.3 Validation Testing
- Conduct validation tests based on the protocol, ensuring that the method meets the following criteria:
- Accuracy: The method’s ability to measure the true value of the analyte. Perform recovery studies using spiked samples and calculate the percentage recovery.
- Precision: The repeatability and reproducibility of the method. Perform repeatability tests (intra-day and inter-day) and calculate the %RSD (Relative Standard Deviation).
- Specificity: The ability of the method to measure the analyte in the presence of other substances, such as excipients or degradation products. Perform interference studies to demonstrate specificity.
- Linearity: The ability of the method to produce results that are directly proportional to the concentration of the analyte. Perform a calibration curve and determine the correlation coefficient (R²).
- Range: The concentration range over which the method is accurate and precise. Perform tests at various concentrations within the method’s expected range.
- Robustness: The ability of the method to remain unaffected by small variations in operational parameters (e.g., temperature, pH). Perform stress testing and document the results.
- Document all raw data, including chromatograms, calculations, and observations, in the validation report (Annexure-1).
5.4 Data Evaluation
- Evaluate the data obtained from the validation tests to ensure that the method meets the acceptance criteria specified in the validation protocol.
- Calculate the precision, accuracy, linearity, and other validation parameters, and compare them against the established criteria.
- If any test does not meet the specified acceptance criteria, identify the cause of failure, document the findings, and take corrective actions as necessary.
5.5 Approval of Method
- If the analytical method meets all the acceptance criteria, prepare a validation report summarizing the results and conclusions (Annexure-2).
- Submit the validation report to QA for review and approval.
- If the method fails any of the criteria, initiate an investigation, document the findings, and revalidate the method if necessary.
5.6 Documentation and Record-Keeping
- Ensure that all method validation activities are documented, including test results, observations, calculations, and any corrective actions taken in the validation report (Annexure-2).
- Store the validation report, raw data, and all relevant documentation in the company’s records management system for future reference and audits.
- Ensure that all records are signed, dated, and retained in accordance with the company’s record retention policy.
5.7 Post-Validation Activities
- After the method is validated and approved, ensure that it is implemented in routine testing as per the standard operating procedures (SOPs).
- Periodically review the performance of the validated method through ongoing testing to ensure continued compliance with regulatory standards.
6. Abbreviations
- SOP: Standard Operating Procedure
- GMP: Good Manufacturing Practice
- QC: Quality Control
- QA: Quality Assurance
- API: Active Pharmaceutical Ingredient
- HPLC: High-Performance Liquid Chromatography
- RSD: Relative Standard Deviation
- LOD: Limit of Detection
- LOQ: Limit of Quantification
7. Documents
- Validation Protocol (Annexure-1)
- Validation Report (Annexure-2)
8. References
- USP <1225> – Validation of Analytical Procedures
- 21 CFR Part 211 – Current Good Manufacturing Practice for Finished Pharmaceuticals (US FDA)
- European Pharmacopoeia (EP) – Analytical Method Validation
9. SOP Version
Version: 2.0
10. Approval Section
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Approved By |
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11. Annexures
Annexure-1: Validation Protocol
Test Method |
Acceptance Criteria |
Test Date |
Result |
Remarks |
HPLC Assay |
±2% of label claim |
01/02/2026 |
Pass |
Method validated successfully |
Annexure-2: Validation Report
Method |
Parameter |
Result |
Acceptance Criteria |
Comments |
HPLC Assay |
Accuracy |
99.5% |
±2% |
Pass |
HPLC Assay |
Precision |
1.2% RSD |
≤2% |
Pass |
Revision History:
Revision Date |
Revision No. |
Revision Details |
Reason for Revision |
Approved By |
01/01/2024 |
1.0 |
Initial Version |
New SOP Creation |
QA Head |
01/02/2025 |
2.0 |
Updated Validation Protocol |
Refined validation methods |
QA Head |